In the era of intelligent construction, the production efficiency and structural precision of steel cages, a core component in infrastructure projects, directly determine the progress and safety of the entire project. A glance at the steel cage production winding video will reveal the revolutionary changes brought by automatic equipment: the fully automatic steel cage winding machine independently developed by Xingtai Haihui Machine Tool Co., Ltd. has completely replaced the traditional labor-intensive mode, realizing the streamlined operation of steel cage winding. When matched with the company’s 4-12mm CNC hoop reinforcement machine, it forms an integrated rebar processing solution, becoming the backbone of efficient construction in high-speed railways, cross-sea bridges and large-scale housing projects.
From Video to Reality: The Efficient Performance of Fully Automatic Steel Cage Winding Machine
The steel cage production winding video vividly shows the “speed and precision” of Haihui’s fully automatic steel cage winding machine. Unlike the traditional method that requires 2-3 workers to cooperate with winding and binding, this equipment can complete the production of a 12-meter-long standard steel cage in only 30 minutes, which is 8-10 times the efficiency of manual operation. This breakthrough efficiency comes from its scientific structural design and intelligent control system, making every link in the winding process visible, controllable and efficient.
As shown in the winding video, the equipment adopts a dual-system operation mode composed of a winding rolling mechanism and a wire-releasing walking mechanism. The rolling mechanism is equipped with two groups of rubber power rollers. When the steel cage main reinforcement is placed on it, it rotates stably under the drive of a high-power servo motor, ensuring uniform stress on the main reinforcement during the winding process. At the same time, the wire-releasing trolley moves parallel to the main reinforcement at a constant speed, and the winding wire is accurately output through the wire straightener, forming neat and dense spiral windings on the main reinforcement. The whole process is controlled by a Taiwanese PLC system, and the winding pitch can be adjusted between 50-500mm according to the project requirements, with an error of less than ±2mm, which fully meets the precision standards of key projects such as nuclear power plants and high-speed railways.
The winding video also highlights the equipment’s outstanding performance in material saving and safety. Its intelligent wire feeding system can automatically adjust the tension of the winding wire, avoiding material waste caused by loose winding or excessive stretching, and increasing the utilization rate of rebar to more than 96%. Compared with the traditional manual winding which is prone to safety accidents such as rebar rebounding, the fully enclosed protective cover of the equipment and the emergency stop system ensure the safety of operators. In the steel component processing plant of the Tongji High-speed Railway Project, three sets of Haihui winding equipment work continuously, producing 80 sets of qualified steel cages every day, which strongly guarantees the progress of the pile foundation construction.
Professional Support Behind the Equipment: 6 Provincial Technicians Guarantee Uninterrupted Production
The smooth operation of the fully automatic steel cage winding machine in the video cannot be separated from the professional technical support of the manufacturer. For construction enterprises, the debugging and maintenance of large-scale automatic winding equipment have always been difficult points. In response to this, Haihui has established a “one-stop” after-sales service system: for each key project, 6 provincially certified technicians are assigned to provide on-site support, covering equipment installation, parameter setting, operation training and daily maintenance. These technicians are familiar with the core structure of the winding equipment. They can not only guide workers to operate the equipment through the intuitive man-machine interface, but also quickly solve common faults within 24 hours, ensuring the equipment operation rate is above 98%.
These technical personnel have received systematic training from Haihui’s independent CNC equipment research center, and are proficient in the core structure and operation logic of the equipment. They can not only guide the on-site workers to complete parameter setting and daily operation through the humanized graphic operation interface, but also quickly diagnose and solve equipment failures by virtue of the equipment’s self-diagnosis function. In the construction of Huizhao Expressway, a key project in Guangdong, the technical team sent by Haihui ensured that the equipment operated continuously for 16 hours a day, with a failure rate of less than 2%, creating a model for efficient cooperation between equipment and technical services.
Desuden, Haihui has set up multiple technical service departments across the country, and the on-site technical team can form a linkage with the headquarters R&D center in real time. Once encountering complex problems, it can obtain remote technical support within 30 minutes, which maximizes the equipment operation rate and effectively avoids the project delay caused by equipment shutdown.