دستگاه حلقه خم کن CNC 16 type threaded steel bar # Original video # Daily sharing # Bending hoop machine # دستگاه حلقه خم کن CNC
In the field of construction engineering, threaded steel bars are the core load-bearing material, and their processing quality directly affects the safety of engineering structures. With the acceleration of industrial construction, traditional manual and semi-automatic steel bar processing methods have become difficult to meet the modern engineering demand for standardization and large-scale production due to low efficiency and insufficient accuracy. را 16 type CNC bending hoop machine, with its precise adaptation capability for Φ 10- Φ 16mm threaded steel bars, integrates automatic straightening, sizing, bending hoops, و برش, becoming the mainstream equipment for processing threaded steel bars in engineering fields such as road and bridge construction, tunnel construction, و غیره, providing key support for industry production upgrading.
The core competitiveness of the 16 type CNC bending hoop machine is first reflected in its efficient adaptation and production capacity breakthrough for processing threaded steel bars. Compared to the cumbersome process of traditional equipment single process operation, this equipment adopts a CNC servo control system and dual servo motor drive to achieve fully automated and uninterrupted operation of threaded steel bar processing. The processing diameter of a single steel bar covers a straight bar of Φ 10- Φ 16mm, while double processing can be adapted to a straight bar of Φ 10- Φ 12mm. The traction mechanism has been optimized for the pattern characteristics of threaded steel bars to avoid problems such as slipping and damage to the bar body during processing. In terms of production capacity, the processing efficiency of standard size stirrups can reach about 2000 pieces per hour, with a maximum of 20 “U” – shaped bars processed per minute and a maximum of 15 “Z” – shaped bars processed per minute. This is equivalent to the collaborative workload of multiple workers and greatly shortens the processing cycle of engineering steel bars.
Accuracy is the lifeline of rebar processing, and the 16 type CNC bending machine has achieved high industry standards in precision control. Relying on mature servo drive technology and intelligent control system, the equipment’s processing length accuracy can reach ± 1mm, and the angle accuracy is controlled within ± 1 درجه, far superior to the error range of manual processing. It can perfectly match the strict dimensional requirements of engineering drawings for threaded steel reinforcement hoops, hooks and other components. در عین حال, the device is equipped with a 10.5-inch LCD display screen and a built-in large capacity storage system that can preset more than 500 processing graphics. Whether it is conventional rectangular hoops, circular hoops, or complex shaped components, simply input parameters on the operation panel to quickly switch processing modes without the need for reverse debugging, effectively ensuring consistency in batch processing.
In terms of technical configuration and structural design, را 16 type CNC bending hoop machine fully considers the particularity of threaded steel bar processing and the convenience of engineering construction. The equipment adopts thickened welded skeleton and spray coating technology. The core transmission components such as the driving wheel and longitudinal straightening wheel are made of molybdenum vanadium material and processed by heat treatment, with high hardness and strong wear resistance, which can meet the high-strength processing requirements of threaded steel bars and extend the service life of the equipment. Its integrated compact design optimizes the external dimensions (common specifications are 3000 * 1000 * 2000mm or 3700 * 1300 * 2200مگنی), and comes with an integrated shock absorption structure with an air compressor, which is convenient for on-site handling and installation, especially suitable for work environments with limited space such as precast beam yards and tunnel construction sites. علاوه بر این, the average power consumption of the equipment is only 3kw/h, which significantly reduces energy consumption compared to traditional equipment and is in line with the industry trend of green construction.
From the perspective of application scenarios, the adaptability of the 16 type CNC bending hoop machine covers the vast majority of areas with high demand for rebar processing. در پروژه های ساخت و ساز مسکن, batch processing of wall, beam and column reinforcement can be efficiently completed; In road, پل, and tunnel engineering, it is possible to accurately process irregular threaded steel components required for box girders and pile foundations; In scenarios such as photovoltaic infrastructure and prefabricated component factories, its dual line processing capability and fast changeover advantages can further improve production efficiency. A certain bridge engineering case shows that the single hole box girder of the project requires the processing of over 62 tons of threaded steel bars. By introducing a 16 type CNC bending hoop machine and combining it with a shearing production line to achieve automated processing, more than 60% of labor costs are saved compared to traditional manual processing modes, while ensuring the standardized quality of steel bar components, providing strong guarantees for the progress of the project.
Proper operation and regular maintenance are the key to maximizing the efficiency of the 16 type CNC bending machine. In terms of operating standards, equipment installation should ensure that the site is flat and there is sufficient operating space around it. Before the first start-up, الف 15-30 minute no-load operation should be carried out to check the operating status and electrical safety of each component; Before processing, the driven wheel pressing amount should be adjusted and locked according to the diameter and bending requirements of the threaded steel bar. After confirming the accuracy of the dimensions through trial processing, mass production can be carried out. In terms of maintenance, it is necessary to regularly clean the iron filings on the workbench, replenish and replace calcium based grease and lubricating grease for the gearbox every three months, and regularly inspect the electrical system by professional personnel to avoid faults caused by aging circuits; Before long-term shutdown, the main power supply should be cut off and the equipment should be protected against dust and moisture.
With the continuous improvement of the level of construction industrialization, را 16 type CNC bending hoop machine, with its core advantages of high efficiency, دقت, and energy saving, is gradually replacing traditional processing equipment and becoming the main equipment in the field of rebar processing. It not only promotes the efficiency revolution and quality upgrade of the steel processing industry, but also lays a solid foundation for engineering safety through standardized production. برای شرکت های ساختمانی, choosing the 16 type CNC bending hoop machine with strong adaptability and mature technology is undoubtedly an important measure to enhance core competitiveness, reduce costs and increase efficiency, and inject stronger impetus into modern engineering construction.