Haihui Spiral Rib Forming, Bending and Cutting Integrated Machine: Redefine Fully Automatic Precision Processing
In the construction, bridge engineering, and photovoltaic power generation industries, spiral ribs are core components that determine structural safety and durability. Traditional spiral rib processing relies on multiple separate devices and manual intervention, leading to inefficiencies, inconsistent precision, and high labor costs. Haihui’s fully automatic integrated machine for spiral rib forming, flessione, and cutting addresses these pain points by integrating three core processes into one seamless workflow. It leverages advanced automation and precision control technology to become a game-changer for high-quality, efficient production in key infrastructure sectors.
Core Advantages: Leading the Industry with Automation, Precision and Efficiency
Fully Automatic Integrated Processing
The machine integrates spiral rib straightening, forming, flessione, and cutting into a single operation. Unlike traditional multi-step processing that requires repeated workpiece transfer and positioning, it completes all processes in one pass after raw material feeding. This eliminates intermediate links, reduces labor input by over 80% compared to manual operations, and boosts production efficiency significantly—achieving a processing speed of up to 28 meters per minute, far exceeding conventional equipment. The whole process is automated from feeding to finished product output, ensuring continuous and stable batch production.
High-Precision Intelligent Control
Equipped with a PLC numerical control system and high-precision encoder, the machine supports precise parameter customization. Operators can input spiral diameter, pitch, lunghezza, and number of turns via an intuitive HMI interface, with the system real-time monitoring and adjusting processing parameters. The cutting length error is controlled within 1mm, and the formed spiral ribs feature uniform pitch and consistent inner diameter, fully meeting the strict quality requirements of high-rise buildings, ponti, and pre-stressed engineering. The servo-driven hydraulic system ensures stable force output, avoiding deformation or precision loss during processing.
Strong Adaptability and Wide Application
The machine covers multiple models for processing spiral ribs with diameters ranging from 4mm to 22mm, compatible with carbon steel, acciaio inossidabile, and other materials. It is widely used in the production of spiral ribs for pre-stressed box girders, bridge anchors, photovoltaic supports, high-speed rail infrastructure, and tunnel reinforcement. Whether for standard specifications or non-standard custom requirements, it can quickly switch parameters to adapt to diverse production needs, supporting small-batch customization and large-scale mass production simultaneously.
Technical Highlights: Interpreting the Secrets of Stable and Reliable Operation
Integrated Mechanical Structure Design
Adopting a compact integrated structure, the machine optimizes the layout of straightening, forming, and cutting mechanisms to save floor space while ensuring efficient power transmission. The straightening module uses upper and lower roller groups with adjustable gaps, capable of straightening raw materials of different thicknesses without surface damage. The bending mechanism relies on hydraulic cylinder-driven guide wheels to form precise spiral shapes according to preset radii and pitches, with no straight ends on finished products.
High-Efficiency Hydraulic Drive System
The hydraulic system, composed of high-quality hydraulic pumps, cylinders, and valves, provides strong and stable power for bending and cutting operations. It operates with low noise, smooth transmission, and minimal gear backlash, ensuring fast and clean cutting with no burrs on the cut surface. The machine only requires 700 liters of hydraulic oil for commissioning, with no need for professional on-site installation and debugging—enabling quick startup and operation after delivery.
Durable and Low-Maintenance Configuration
Key components such as cutting blades and transmission rollers are made of high-strength wear-resistant materials, undergoing rigorous durability testing to withstand long-term high-intensity operation. The closed-loop design of the hydraulic system reduces energy consumption and environmental impact, aligning with green manufacturing trends. The structure is designed for easy maintenance, with accessible components and simplified maintenance procedures, minimizing downtime and ensuring long-term stable production efficiency.
Empowering High-Quality Development of Infrastructure Industries
As a core equipment in the spiral rib processing field, Haihui’s fully automatic integrated machine not only solves industry pain points such as low efficiency and poor precision of traditional processing but also adapts to the increasing demand for high-performance spiral ribs in special scenarios. In high-wear mining engineering, corrosion-prone marine projects, and food-grade agricultural applications, it can match corresponding materials and processes to meet customized needs. By improving product qualification rates and reducing material waste, it helps enterprises reduce lifecycle costs and enhance market competitiveness.
In the context of global infrastructure upgrading and the promotion of green manufacturing, Haihui’s spiral rib forming, flessione, and cutting integrated machine sets a new benchmark for automated processing equipment. It integrates efficiency, precisione, and versatility, providing reliable technical support for the high-quality development of construction, transportation, and new energy industries.
Would you like me to help you create a detailed product manual for this machine, including installation steps, parameter setting guides, and daily maintenance checklists?