CNC Steel Stirrup Bending Machine | 18mm Round Bar Automatic Bender
CNC Steel Stirrup Bending Machine | 18mm Round Bar Automatic Bender
Product Overview
The CNC Steel Stirrup Bending Machine for 18mm round bar is an intelligent, fully automatic rebar processing equipment integrating feeding, 矯正, sizing, 曲げ, and cutting functions. It is specially designed for high-precision, high-efficiency fabrication of steel stirrups and various shaped rebars in modern construction projects, perfectly handling round steel bars up to 18mm in diameter. This machine replaces traditional manual bending and semi-automatic equipment, realizing one-key intelligent operation and standardized mass production, and has become core equipment in construction sites, プレキャスト部品工場, and rebar processing centers.
Core Technical Parameters
Processing Diameter: Round steel bar 6–18mm; deformed steel bar 6–16mm
Bending Angle: 0–180° (arbitrary angle programmable)
Length Accuracy: ±1mm
Angle Accuracy: ±0.5°–±1°
制御システム: PLC + touch screen (7–10.5 inches), supporting 100+ shape storage
Power Supply: 380V/50Hz, power 8–15kW
Production Capacity: Single wire 12–15 pieces/min; double wire up to 2100 pieces/hour
Machine Weight: 1500–2200kg
Overall Dimension: Approx. 7000×1370×1060mm
動作原理 & Structural Features
1. Full-Process Automatic Workflow
The machine adopts a fully automatic closed-loop control system: coiled steel bar → automatic feeding → high-precision straightening (straightness ≤±1.5mm/m) → servo traction sizing → CNC bending forming → automatic cutting → finished product output. The entire process requires only one operator for parameter setting and monitoring, realizing unmanned continuous production.
2. Key Structural Components
Straightening Mechanism: Double groups of horizontal and vertical adjustable straightening wheels, driven by servo motors, ensuring steel bar straightness and reducing internal stress.
Bending System: Equipped with 1–5 independent bending heads (synchronous or sequential operation), hydraulic/servo drive, strong bending force, fast response, suitable for complex stirrup shapes.
Control Console: High-definition touch screen with graphical interface, built-in standard shape library, supporting custom programming, one-key switching of production specifications.
Cutting Mechanism: Hydraulic shearing, clean cut, no burrs, matching bending speed to ensure production continuity.
主な利点
1. Ultra-High Efficiency & Labor Saving
One machine can replace 10–30 skilled workers, with daily output exceeding 15 トン (about 8,000–12,000 stirrups), 8–10 times that of manual work. It supports 24-hour continuous operation, greatly shortening the construction period.
2. 精度 & Consistency
Length error controlled within ±1mm, angle error within ±1°, ensuring each stirrup meets design specifications, completely eliminating manual operation errors.
3. Wide Adaptability & 柔軟性
Compatible with round steel and deformed steel bars of 6–18mm, capable of producing rectangular, square, ダイヤモンド, polygonal, and other special-shaped stirrups, meeting diversified processing needs of housing, 橋, トンネル, 高速鉄道, 等.
4. 知的 & Easy Operation
10.5-inch touch screen, built-in 500+ standard graphics, new operators can master operation in 30 分; supports fault self-diagnosis and alarm, convenient for maintenance.
5. Energy Saving & 材料の節約
Intelligent cutting algorithm reduces head and tail material waste, improving material utilization by 5%–8%; servo drive reduces energy consumption compared with traditional hydraulic models.
6. Sturdy & 耐久性のある
Thick steel plate welded body, core components quenched, service life up to 8–10 years, 過酷な建設現場環境に適応する.
Application Scenarios
Construction Engineering: High-rise buildings, commercial complexes, residential quarters (beam and column stirrup processing).
Infrastructure: High-speed railways, 高速道路, 橋, トンネル, airports, 水保全プロジェクト.
Precast Industry: Precast concrete components, prefabricated buildings, modular construction.
Rebar Processing Centers: Professional rebar processing, distribution, and supply bases.
Operation & Maintenance
1. Operation Steps
Turn on the power, start the hydraulic/pneumatic system, and perform self-inspection.
Select or program the stirrup shape and set parameters (直径, 長さ, angle, quantity) on the touch screen.
Install the coiled steel bar, start automatic feeding, and the machine runs automatically.
Monitor the operation, collect finished products, and handle faults in time.
2. Maintenance Tips
Daily: Clean the machine surface, check lubrication points, and add lubricating oil.
Weekly: Check the tightness of transmission parts, straightening wheels, and bending dies.
Monthly: Calibrate length and angle accuracy, replace worn parts, and clean the hydraulic oil circuit.
Regularly: Conduct comprehensive maintenance by professional technicians to extend service life.
結論
The CNC Steel Stirrup Bending Machine for 18mm round bar is a landmark equipment in the modern construction steel bar processing industry. It integrates CNC technology, servo drive, and precision machinery, perfectly solving the problems of low efficiency, poor precision, and high labor cost in traditional steel bar bending. With its high efficiency, 高精度, high intelligence, and high reliability, it has become an essential choice for construction enterprises to achieve mechanized, standardized, and intelligent production, effectively promoting the upgrading and development of the construction industry.