In het tijdperk van intelligent bouwen, de productie-efficiëntie en structurele precisie van stalen kooien, een kerncomponent in infrastructuurprojecten, bepalen direct de voortgang en veiligheid van het gehele project. Een blik op de video over de productie van stalen kooien onthult de revolutionaire veranderingen die automatische apparatuur met zich meebrengt: the fully automatic steel cage winding machine independently developed by Xingtai Haihui Machine Tool Co., Ltd. has completely replaced the traditional labor-intensive mode, realizing the streamlined operation of steel cage winding. When matched with the company’s 4-12mm CNC hoop reinforcement machine, it forms an integrated rebar processing solution, becoming the backbone of efficient construction in high-speed railways, cross-sea bridges and large-scale housing projects.
From Video to Reality: The Efficient Performance of Fully Automatic Steel Cage Winding Machine
The steel cage production winding video vividly shows the “speed and precision” of Haihui’s fully automatic steel cage winding machine. Unlike the traditional method that requires 2-3 workers to cooperate with winding and binding, this equipment can complete the production of a 12-meter-long standard steel cage in only 30 notulen, which is 8-10 times the efficiency of manual operation. This breakthrough efficiency comes from its scientific structural design and intelligent control system, making every link in the winding process visible, controllable and efficient.
As shown in the winding video, the equipment adopts a dual-system operation mode composed of a winding rolling mechanism and a wire-releasing walking mechanism. The rolling mechanism is equipped with two groups of rubber power rollers. When the steel cage main reinforcement is placed on it, it rotates stably under the drive of a high-power servo motor, ensuring uniform stress on the main reinforcement during the winding process. Tegelijkertijd, the wire-releasing trolley moves parallel to the main reinforcement at a constant speed, and the winding wire is accurately output through the wire straightener, forming neat and dense spiral windings on the main reinforcement. The whole process is controlled by a Taiwanese PLC system, and the winding pitch can be adjusted between 50-500mm according to the project requirements, with an error of less than ±2mm, which fully meets the precision standards of key projects such as nuclear power plants and high-speed railways.
The winding video also highlights the equipment’s outstanding performance in material saving and safety. Its intelligent wire feeding system can automatically adjust the tension of the winding wire, avoiding material waste caused by loose winding or excessive stretching, and increasing the utilization rate of rebar to more than 96%. Compared with the traditional manual winding which is prone to safety accidents such as rebar rebounding, the fully enclosed protective cover of the equipment and the emergency stop system ensure the safety of operators. In the steel component processing plant of the Tongji High-speed Railway Project, three sets of Haihui winding equipment work continuously, producing 80 sets of qualified steel cages every day, which strongly guarantees the progress of the pile foundation construction.
Professional Support Behind the Equipment: 6 Provincial Technicians Guarantee Uninterrupted Production
The smooth operation of the fully automatic steel cage winding machine in the video cannot be separated from the professional technical support of the manufacturer. Voor bouwbedrijven, the debugging and maintenance of large-scale automatic winding equipment have always been difficult points. In response to this, Haihui has established a “one-stop” after-sales service system: for each key project, 6 provincially certified technicians are assigned to provide on-site support, covering equipment installation, parameter setting, operation training and daily maintenance. These technicians are familiar with the core structure of the winding equipment. They can not only guide workers to operate the equipment through the intuitive man-machine interface, but also quickly solve common faults within 24 uur, ensuring the equipment operation rate is above 98%.
Dit technische personeel heeft systematische training gekregen van Haihui’s onafhankelijke onderzoekscentrum voor CNC-apparatuur, en zijn bedreven in de kernstructuur en bedieningslogica van de apparatuur. Ze kunnen de werknemers ter plaatse niet alleen begeleiden bij het voltooien van de parameterinstelling en de dagelijkse bediening via de gehumaniseerde grafische bedieningsinterface, maar ook snel apparatuurstoringen diagnosticeren en oplossen dankzij de zelfdiagnosefunctie van de apparatuur. Bij de aanleg van de Huizhao Expressway, een sleutelproject in Guangdong, het door Haihui gestuurde technische team zorgde ervoor dat de apparatuur continu functioneerde 16 uur per dag, met een mislukkingspercentage van minder dan 2%, het creëren van een model voor efficiënte samenwerking tussen apparatuur en technische diensten.
In aanvulling, Haihui heeft door het hele land meerdere technische serviceafdelingen opgezet, en het technische team ter plaatse kan een link vormen met het hoofdkantoor R&D-centrum in realtime. Eenmaal geconfronteerd met complexe problemen, het kan binnenin technische ondersteuning op afstand krijgen 30 notulen, wat de werkingssnelheid van de apparatuur maximaliseert en effectief de projectvertraging vermijdt die wordt veroorzaakt door het uitschakelen van de apparatuur.