In the era of intelligent construction, the production efficiency and structural precision of steel cages, a core component in infrastructure projects, directly determine the progress and safety of the entire project. For construction enterprises, cost control is equally crucial, and the price advantage of CNC hoop processing equipment has become a key factor in procurement decisions. Notably, Haihui’s equipment not only features a competitive price point in the market but also achieves remarkable savings in raw material and maintenance costs, creating dual value for users. A glance at the steel cage production winding video will reveal the revolutionary changes brought by automatic equipment: the fully automatic steel cage winding machine independently developed by Xingtai Haihui Machine Tool Co., Oy. has completely replaced the traditional labor-intensive mode, realizing the streamlined operation of steel cage winding. When matched with the company’s 4-12mm CNC hoop reinforcement machine, this cost-effective integrated rebar processing solution becomes the backbone of efficient and economical construction in high-speed railways, cross-sea bridges and large-scale housing projects.
From Video to Reality: The Efficient Performance of Fully Automatic Steel Cage Winding Machine
The steel cage production winding video vividly shows the “speed and precision” of Haihui’s fully automatic steel cage winding machine. Unlike the traditional method that requires 2-3 workers to cooperate with winding and binding, this equipment can complete the production of a 12-meter-long standard steel cage in only 30 minuuttia, which is 8-10 times the efficiency of manual operation. This breakthrough efficiency comes from its scientific structural design and intelligent control system, making every link in the winding process visible, controllable and efficient.
As shown in the winding video, the equipment adopts a dual-system operation mode composed of a winding rolling mechanism and a wire-releasing walking mechanism. The rolling mechanism is equipped with two groups of rubber power rollers. When the steel cage main reinforcement is placed on it, it rotates stably under the drive of a high-power servo motor, ensuring uniform stress on the main reinforcement during the winding process. Samaan aikaan, the wire-releasing trolley moves parallel to the main reinforcement at a constant speed, and the winding wire is accurately output through the wire straightener, forming neat and dense spiral windings on the main reinforcement. The whole process is controlled by a Taiwanese PLC system, and the winding pitch can be adjusted between 50-500mm according to the project requirements, with an error of less than ±2mm, which fully meets the precision standards of key projects such as nuclear power plants and high-speed railways.
The winding video also highlights the equipment’s outstanding performance in material saving and safety, which are key contributors to cost reduction. Its intelligent wire feeding system can automatically adjust the tension of the winding wire, avoiding material waste caused by loose winding or excessive stretching, and increasing the utilization rate of rebar to more than 96%. For a project consuming 1,000 tons of rebar annually, this translates to a savings of at least 40 tons of raw materials, significantly cutting down procurement costs. Compared with the traditional manual winding which is prone to safety accidents such as rebar rebounding, the fully enclosed protective cover of the equipment and the emergency stop system ensure the safety of operators, reducing potential accident-related expenses. Lisäksi, Haihui’s fully automatic models are designed with maintenance efficiency in mind—key components adopt modular structures, and the equipment’s self-diagnosis function can accurately locate faults, minimizing downtime and reducing maintenance labor and parts replacement costs. In the steel component processing plant of the Tongji High-speed Railway Project, three sets of Haihui winding equipment work continuously, producing 80 sets of qualified steel cages every day while saving nearly 100,000 yuan in raw material and maintenance costs annually, strongly guaranteeing both the progress and economic benefits of the pile foundation construction.
Professional Support Behind the Equipment: 6 Provincial Technicians Guarantee Uninterrupted Production
The smooth operation of the fully automatic steel cage winding machine in the video, as well as its cost-saving advantages, cannot be separated from the professional technical support of the manufacturer—another layer of “cost insurance” for users. While the market price of CNC hoop processing equipment varies, Haihui has always maintained a competitive pricing strategy by optimizing the industrial chain and improving production efficiency, making high-quality automatic equipment accessible to more medium and small-sized construction enterprises. For these enterprises, the debugging and maintenance of large-scale automatic winding equipment have always been potential cost traps. In response to this, Haihui’s “one-stop” after-sales service system plays a vital role: for each key project, 6 provincially certified technicians are assigned to provide on-site support, covering equipment installation, parameter setting, operation training and daily maintenance. These technicians are familiar with the core structure of the winding equipment; they can not only guide workers to operate the equipment correctly through the intuitive man-machine interface to avoid improper operation leading to increased maintenance costs, but also quickly solve common faults within 24 hours, ensuring the equipment operation rate is above 98% and avoiding production losses caused by prolonged shutdowns.
These technical personnel have received systematic training from Haihui’s independent CNC equipment research center, and are proficient in the core structure and operation logic of the equipment. They can not only guide the on-site workers to complete parameter setting and daily operation through the humanized graphic operation interface, but also quickly diagnose and solve equipment failures by virtue of the equipment’s self-diagnosis function. In the construction of Huizhao Expressway, a key project in Guangdong, the technical team sent by Haihui ensured that the equipment operated continuously for 16 hours a day, with a failure rate of less than 2%, creating a model for efficient cooperation between equipment and technical services.
Lisäksi, Haihui has set up multiple technical service departments across the country, and the on-site technical team can form a linkage with the headquarters R&D center in real time. Once encountering complex problems, it can obtain remote technical support within 30 minuuttia, which maximizes the equipment operation rate and effectively avoids the project delay and additional maintenance costs caused by equipment shutdown. This efficient after-sales support further amplifies the cost-saving advantages of Haihui’s fully automatic models, making the low price of the equipment not just a one-time benefit, but a long-term cost advantage throughout the equipment’s service life.
Strong Manufacturer Background: The Foundation of Equipment Reliability
The excellent performance of the Haihui 4-12mm CNC hoop reinforcement machine stems from the strong R&D and manufacturing strength of Xingtai Haihui Machine Tool Co., Oy. Founded in 2006, the company is located in Fuyang Industrial Zone with a solid industrial foundation. It has a professional mechanical design and processing team and an independent CNC equipment research center. It has passed the quality management system certification and was rated as a provincial famous enterprise as early as 2007.
Adhering to the development concept of “laatu ensin, innovation first”, the company has been committed to the R&D and production of rebar prestressing equipment for nearly 20 years. Its products cover automatic rebar hoop bending machines, CNC rebar bending centers, CNC cage welding machines and other series, and are sold to more than 20 provinces, municipalities and autonomous regions in China and many foreign countries. The 4-12mm CNC hoop reinforcement machine, as a star product, has undergone rigorous durability tests. Key components are made of high-strength alloy steel and processed by special heat treatment technology, which can maintain stable operation under high-load working conditions for a long time, and the service life is 30% longer than that of similar products in the market.
Wide Application Scenarios: Empowering Diversified Construction Needs
With its strong adaptability, the Haihui 4-12mm CNC hoop reinforcement machine has been widely used in various construction scenarios. It can process both cold-rolled and hot-rolled high-strength coil rebars, and can store up to 500 kinds of graphics in the system, which can flexibly meet the processing needs of square, rhombus, spiral and other shaped hoops.
In housing construction projects, it efficiently completes the processing of floor and wall reinforcement hoops; in bridge and tunnel projects, it accurately produces high-precision reinforcement components that meet the requirements of load-bearing structures; in prefabricated component manufacturing plants, it realizes the standardized production of prefabricated reinforcement cages. Especially in the construction of wind power and photovoltaic projects, it can also be used as a spiral reinforcement forming machine to provide customized processing services for special components such as foundation piles, fully demonstrating the characteristics of multi-function and high flexibility.
Johtopäätös: Leading the Intelligent Upgrade of Rebar Processing
In the era of intelligent construction, the Haihui 4-12mm CNC hoop reinforcement machine has become a powerful driving force for the transformation of the rebar processing industry with its three core advantages: high efficiency of 2200 units per hour, professional support of 6 provincial technical personnel, and reliable quality of strong manufacturers. It not only solves the traditional problems of low efficiency, high labor cost and unstable quality, but also provides a solid guarantee for the high-quality development of construction projects.
“Pursuing craftsmanship and moving forward steadily”. Haihui people are using practical actions to interpret the brand concept. For construction enterprises that are looking for efficient and intelligent rebar processing solutions, the Haihui 4-12mm CNC hoop reinforcement machine is not only a piece of equipment, but also a strategic investment to enhance core competitiveness and achieve cost reduction and efficiency increase.